ZMM Haskovo Joybook R48 Series Service Manual

Browse online or download Service Manual for Microwaves ZMM Haskovo Joybook R48 Series. PMOR3021 Develope User Manual

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PMOR3021S
PMOR3021B
PMOR3021R
S94M245P3021S
PMOR3021S
PMOR3021B
PMOR3021R
OVER THE RANGE
MICROWAVE OVEN
MODELS
SERVICE MANUAL
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
dis tinctive appliances
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ................. INSIDE FRONT COVER
BEFORE SERVICING .................................................................................................... INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL .............................................................................................................. 1
MICROWAVE MEASUREMENT PROCEDURE.................................................................................................. 2
FOREWORD AND WARNING............................................................................................................................. 3
PRODUCT SPECIFICATIONS ............................................................................................................................ 4
GENERAL INFORMATION................................................................................................................................. 5
OPERATION ........................................................................................................................................................ 7
TROUBLESHOOTING GUIDE .......................................................................................................................... 11
TEST PROCEDURE .......................................................................................................................................... 13
TOUCH CONTROL PANEL ASSEMBLY........................................................................................................... 23
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE .............................................................. 30
PICTORIAL DIAGRAM ...................................................................................................................................... 39
POWER UNIT CIRCUIT .................................................................................................................................... 40
LSI UNIT CIRCUIT............................................................................................................................................. 41
PRINTED WIRING BOARD ............................................................................................................................... 42
PARTS LIST ...................................................................................................................................................... 43
PACKING AND ACCESSORIES ....................................................................................................................... 48
In the interest of user-safety the oven should be restored to its original condition and only parts identical to those specified should
be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens contain circuitry capable of producing very high voltage
and current. Contact with the following parts may result in a severe, possibly fatal, electrical shock. (Inverter unit
that includes High Voltage Capacitor, High Voltage Power Transformer, High Voltage Rectifier and Heat sink etc.,
and Magnetron, High Voltage Harness etc..)
Rev 1
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Summary of Contents

Page 1 - PMOR3021R

1PMOR3021SPMOR3021BPMOR3021RS94M245P3021SPMOR3021SPMOR3021BPMOR3021ROVER THE RANGEMICROWAVE OVENMODELS SERVICE MANUALThis document

Page 2 - TO EXCESSIVE MICROWAVE ENERGY

8PMOR3021SPMOR3021BPMOR3021RVENTILATION METHODS HOT AIR EXHAUST1. VERTICAL VENTINGFor this venting method, hot air rising from theconventional range b

Page 3 - WARNING TO SERVICE PERSONNEL

9PMOR3021SPMOR3021BPMOR3021RSCHEMATICNOTE: CONDITION OF OVEN1. DOOR CLOSED2. COOKING TIME PROGRAMMED3. VARIABLE COOKING CONTROL "HIGH"4. &qu

Page 4 - SERVICING FOR INVERTER UNIT

10PMOR3021SPMOR3021BPMOR3021RDESCRIPTION AND FUNCTION OF COMPONENTSmonitor switch contacts.CAUTION: BEFORE REPLACING A BLOWN MONITORFUSE TEST THE STOP

Page 5 - SERVICE MANUAL

11PMOR3021SPMOR3021BPMOR3021RTROUBLESHOOTING GUIDENever touch any part in the circuit with your hand or an uninsulated tool while the power supply is

Page 6 - PRODUCT SPECIFICATION

12PMOR3021SPMOR3021BPMOR3021RCK = Check / RE = ReplacePOSSIBLE CASE AND DEFECTIVE PARTSPROBLEMTEST PROCEDURECONDITIONOFFCONDITIONIDLECONDITIONMICROWAV

Page 7 - GENERAL INFORMATION

13PMOR3021SPMOR3021BPMOR3021RB INVERTER UNIT TESTTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove oute

Page 8 - CLEAR pad is pressed

14PMOR3021SPMOR3021BPMOR3021R1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block it open.3. To discharge high v

Page 9 - OPERATION

15PMOR3021SPMOR3021BPMOR3021RTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST4. Isolate the switch and connect the ohmmeter to the common (COM.) and norma

Page 10 - AH SENSOR

16PMOR3021SPMOR3021BPMOR3021R6-PIN CONNECTOROF HOOD FAN MOTORTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then

Page 11 - YLW or ORG

17PMOR3021SPMOR3021BPMOR3021RTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Key Unit.NOTE ;1) Check key unit ribbon connection before replacement.2) R

Page 12

2PMOR3021SPMOR3021BPMOR3021RPRECAUTIONS TO BE OBSERVED BEFORE ANDDURING SERVICING TO AVOID POSSIBLE EXPOSURETO EXCESSIVE MICROWAVE ENERGY(a) Do not op

Page 13 - TROUBLESHOOTING GUIDE

18PMOR3021SPMOR3021BPMOR3021RTEST PROCEDURESPROCEDURELETTERCOMPONENT TESTschematic and place a jumper wire between the pins that correspond to the STO

Page 14 - TEST PROCEDURE

19PMOR3021SPMOR3021BPMOR3021RTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST(6) Touch the “ START ” button.(7) The oven is in Easy defrost cooking condit

Page 15 - TEST PROCEDURES

20PMOR3021SPMOR3021BPMOR3021RTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST9) Disconnect the power supply cord.10) Open the door and block it open.11) T

Page 16

21PMOR3021SPMOR3021BPMOR3021RTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST(9) Reconnect the oven to the power supply and check the sensor cook operatio

Page 17

22PMOR3021SPMOR3021BPMOR3021RTEST PROCEDURESPROCEDURELETTERCOMPONENT TESTP NOISE FILTER TEST1. Disconnect the power supply cord, and then remove outer

Page 18

23PMOR3021SPMOR3021BPMOR3021RTOUCH CONTROL PANEL ASSEMBLYOUTLINE OF TOUCH CONTROL PANEL3) Synchronizing Signal CircuitThe power source synchronizing s

Page 19

24PMOR3021SPMOR3021BPMOR3021RDESCRIPTION OF LSILSIThe I/O signal of the LSI is detailed in the following table.Pin No. Signal I/O Description1-2 VL2-V

Page 20

25PMOR3021SPMOR3021BPMOR3021R25 P41 OUT Terminal not used.26 P40 IN Connected to GND through the pull-down resistor.27 RESET IN Auto clear terminal.Si

Page 21

26PMOR3021SPMOR3021BPMOR3021RPin No. Signal I/O Description48-72SEG24-SEG0OUT Segment data signal.Connected to LCD.The relation between signals are as

Page 22

27PMOR3021SPMOR3021BPMOR3021RHUMIDITY SENSOR CIRCUITAs the sensor cooking proceeds, the food is heated togenerate moisture by which the resistance bal

Page 23

1PMOR3021SPMOR3021BPMOR3021RWARNING TO SERVICE PERSONNELMicrowave ovens contain circuitry capable of pro-ducing very high voltage and current, contact

Page 24

28PMOR3021SPMOR3021BPMOR3021R1. Precautions for Handling Electronic ComponentsThis unit uses CMOS LSI in the integral part of thecircuits. When handli

Page 25 - TOUCH CONTROL PANEL ASSEMBLY

29PMOR3021SPMOR3021BPMOR3021RSn-Ag-CuPRECAUTIONS FOR USING LEAD-FREE SOLDER1. Employing lead-free solderThe "Control unit PWB and Inverter unit P

Page 26 - DESCRIPTION OF LSI

30PMOR3021SPMOR3021BPMOR3021RMicrowave ovens contain circuitry capable of producing very high voltage and current, contact with following parts mayres

Page 27

31PMOR3021SPMOR3021BPMOR3021R4. Remove the three (3) screws holding the hood louver tothe oven cavity front face plate.5. Pull the hood louver from th

Page 28

32PMOR3021SPMOR3021BPMOR3021R1. Disconnect the power supply cord and remove the ovenfrom wall and remove outer case. (Refer to procedure of"Remov

Page 29 - HUMIDITY SENSOR CIRCUIT

33PMOR3021SPMOR3021BPMOR3021RRear ViewSide Viewmetal pieces may be produced.* Do not touch the pliers to the coil of the fan motorbecause the coil may

Page 30 - SERVICING

34PMOR3021SPMOR3021BPMOR3021R1. Disconnect the power supply cord.2. Open the door and block it open.3. To discharge the high voltage capacitor, wait f

Page 31 - Sn-Ag-Cu

35PMOR3021SPMOR3021BPMOR3021R1. Disconnect the power supply cord, remove the ovenfrom wall, and remove outer case. (Refer to procedure of"REMOVAL

Page 32 - WARNING FOR WIRING

36PMOR3021SPMOR3021BPMOR3021R1. Disconnect the power supply cord and remove the ovenfrom wall and remove outer case. (Refer to procedure of"Remov

Page 33 - Hood louve

37PMOR3021SPMOR3021BPMOR3021RDOOR ASSEMBLY REMOVAL1. Disconnect the power supply cord.2. Open the door and block it open.3. To discharge the high volt

Page 34 - OVEN THERMAL CUT-OUT REMOVAL

2PMOR3021SPMOR3021BPMOR3021RMICROWAVE MEASUREMENT PROCEDUREA. Requirements:1) Microwave leakage limit (Power density limit): The power density of micr

Page 35 - Center of

38PMOR3021SPMOR3021BPMOR3021R9. Pry the choke cover by inserting a putty knife in ordershown in Figure C-3.10.Now choke cover is free from door panel

Page 36 - POSITIVE LOCK

39PMOR3021SPMOR3021BPMOR3021R645123645123ABCDEFGHABCDEFGHFigure S-1. Pictorial DiagramHIGH VOLTAGE COMPONENTSCONTROL UNITPower Supplycord 120V 60Hz123

Page 37 - NOISE FILTER REMOVAL

40PMOR3021SPMOR3021BPMOR3021R645123645123ABCDEFGHABCDEFGHFigure S-2b. Power Unit Circuit

Page 38 - ADJUSTMENT

41PMOR3021SPMOR3021BPMOR3021R645123645123ABCDEFGHABCDEFGHFigure S-3b. LSI Unit Circuit

Page 39 - DOOR REPLACEMENT

42PMOR3021SPMOR3021BPMOR3021RFigure S-4. Printed Wiring Board645123645123ABCDEFGHABCDEFGH

Page 40 - Door frame

3PMOR3021SPMOR3021BPMOR3021RSERVICE MANUALMICROWAVE OVENSPMOR3021S/PMOR3021B/PMOR3021RFOREWORDThis Manual has been prepared to provide Dacor Service P

Page 41 - Figure S-1. Pictorial Diagram

4PMOR3021SPMOR3021BPMOR3021RITEM DESCRIPTIONPower Requirements 120 Volts / 12 Amperes60 HertzSingle phase, 3 wire groundedPower Output 1200 watts (IEC

Page 42

5PMOR3021SPMOR3021BPMOR3021R12437118810109685GENERAL INFORMATIONGROUNDING INSTRUCTIONSThis oven is equipped with a three prong grounding plug. It must

Page 43 - Figure S-3b. LSI Unit Circuit

6PMOR3021SPMOR3021BPMOR3021RNOTE:Some one-touch cooking features such as "MINUTE PLUS" are disabled after three minutes when the ovenis not

Page 44

7PMOR3021SPMOR3021BPMOR3021ROPERATIONDESCRIPTION OF OPERATING SEQUENCEThe following is a description of component functions duringoven operation.OFF C

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